Analysis of the variability of cutting processes when many factors are perturbed.

Since the knowledge of industrial processes is mainly based on virtualisation, it is fundamental to develop a better understanding of the real processes performing analysis from an industrial point of view. Every analysis must use tools and solutions that could be really useful for industries, and become improvement keys for success. This paper shows a structured analysis of a turning process, to gain useful information, to evaluate experimental data and to define some improvement guidelines. On the basis of an excellent dataset, the main objective is to perform statistical analyses to estimate the influence of critical factors on response variables

Robotics for rehabilitation of hand movement in stroke survivors

This article aims to give an overall review of research status in hand rehabilitation robotic technology, evaluating a number of devices. The main scope is to explore the current state of art to help and support designers and clinicians make better choices among varied devices and components. The review also focuses on both mechanical design, usability and training paradigms since these parts are interconnected for an effective hand recovery. In order to study the rehabilitation robotic technology status, the devices have been divided in two categories: end-effector robots and exoskeleton devices. The end-effector robots are more flexible than exoskeleton devices in fitting the different size of hands, reducing the setup time and increasing the usability for new patients. They suffer from the control of distal joints and haptic aspects of object manipulation. In this way, exoskeleton devices may represent a new opportunity. Nevertheless their design is complex and a deep investigation of hand biomechanics and physical human–robot interaction is required. The main hand exoskeletons have been developed in the last decade and the results are promising demonstrated by the growth of the commercialized devices. Finally, a discussion on the complexity to define which design is better and more effective than the other one is summarized for future investigations

Machine tools thermostabilization using passive control strategies

The aim of this study is to investigate passive control strategies using Phase Change Materials in Machine Tools (MTs) thermostabilization. By considering the main issues related to the thermal stability, authors presented the application of novel multifunctional materials to Machine Tools structures. A set of advanced materials are considered: aluminium foams, corrugate-core sandwich panels and polymeric concrete beds. The adopted solutions have been infiltrated by phase change materials (PCMs) in order to maintain the thermal stability of MTs when the environmental temperature is perturbed. The paper shows the results of simulative and experimental tests

Precision point design of a cam indexing mechanism

This work regards on the design of a cylindrical cam indexing mechanism with a motion law that passes through a positional precision point. A numerical algorithm is proposed to solve this problem and, particularly, a genetic algorithm. The algorithm and the encoding of the problem are described

Innovative modular SMA actuator

A modular design for a shape memory actuator is proposed. The actuator is able to perform linear movements, while the modularity allows force and/or stroke improvements. Experimental results show how the behavior of the proposed implementation is sufficient for a wide class of problems and can be improved with proper developments

Automating the simulation of SME processes through a discrete event parametric model

At the factory level, the manufacturing system can be described as a group of processes governed by complex weaves of engineering strategies and technologies. Decision- making processes involve a lot of information, driven by managerial strategies, technological implications and layout constraints. Many factors affect decisions, and their combination must be carefully managed to determine the best solutions to optimize performances. In this way, advanced simulation tools could support the decisional process of many SMEs. The accessibility of these tools is limited by knowledge, cost, data availability and development time. These tools should be used to support strategic decisions rather than specific situations. In this paper, a novel approach is proposed that aims to facilitate the simulation of manufacturing processes by fast modelling and evaluation. The idea is to realize a model that is able to be automatically adapted to the user’s specific needs. The model must be characterized by a high degree of flexibility, configurability and adaptability in order to automatically simulate multiple/heterogeneous industrial scenarios. In this way, even a SME can easily access a complex tool, perform thorough analyses and be supported in taking strategic decisions. The parametric DES model is part of a greater software platform developed during COPERNICO EU funded project

PKM mechatronic clamping adaptive device

This study proposes a novel adaptive fixturing device based on active clamping systems for smart micropositioning of thin-walled precision parts. The modular architecture and the structure flexibility make the system suitable for various industrial applications. The proposed device is realized as a Parallel Kinematic Machine (PKM), opportunely sensorized and controlled, able to perform automatic error-free workpiece clamping procedures, drastically reducing the overall fixturing set-up time. The paper describes the kinematics and dynamics of this mechatronic system. A first campaign of experimental trails has been carried out on the prototype, obtaining promising results

Novel Adaptive Fixturing for Precise Micro-positioning of Thin Walled Parts

Fixtures are used to locate and hold workpieces during machining. Because workpiece surface errors and fixture set-up errors (called source errors) always exist, the fixtured workpiece will consequently have position and/or orientation errors (called resultant errors) that will definitely affect the final machining accuracy. This paper illustrates a novel adaptive fixturing based on active clamping forces for smart micropositioning of thin walled precision parts. The aim of obtaining a modular unit, reusable and exploitable to different industrial applications has been pursued during the design phase. The proposed adaptive fixturing device can lead to the following advantages: - to perform an automatic errors-free workpiece clamping and then drastically reduce the overall fixturing set up time; - to recover unwanted strains induced on the workpiece, in order to limit the amplitude of elastic strain recovery; - to perform, if necessary, active vibration control (AVC) in order to limit vibration/chatter effects induced by the cutting tool

Real-time performance of mechatronic PZT module using active vibration feedback control

This paper proposes an innovative mechatronic piezo-actuated module to control vibrations in modern machine tools. Vibrations represent one of the main issues that seriously compromise the quality of the workpiece. The active vibration control (AVC) device is composed of a host part integrated with sensors and actuators synchronized by a regulator; it is able to make a self-assessment and adjust to alterations in the environment. In particular, an innovative smart actuator has been designed and developed to satisfy machining requirements during active vibration control. This study presents the mechatronic model based on the kinematic and dynamic analysis of the AVC device. To ensure a real time performance, a H2-LQG controller has been developed and validated by simulations involving a machine tool, PZT actuator and controller models. The Hardware in the Loop (HIL) architecture is adopted to control and attenuate the vibrations. A set of experimental tests has been performed to validate the AVC module on a commercial machine tool. The feasibility of the real time vibration damping is demonstrated and the simulation accuracy is evaluate

design and control of system for elbow rehabilitation preliminary findings

n/